Category: Tutorial

PLC programming control over spray gun is modern choice of painting system configuration. With a central control panel by logical touch screen programming we can easily regulate spray guns by preset functions such as on/off, color changing and cleaning etc. All parameters can be saved in memory for quick application. The work principle: PLC program over action switch, fluid atomization, color switch and liquid level alert etc with digital display. HMI screen central operation over all programmable functions. Basic functions Move forward or continuous spraying FAN/CYL ratio control and spray gun on/off Automatic color change and cleaning (optional) Paint mixer speed control Advantages Single or multiple spray guns central control Up to 100 configurable properties for precise control Complete color change programming Complete fluid ratio control Flexible soft tube connection…

Soft touch coating /paint is also known as rubber coating, is ployurethane based two part industrial grade material. It's widely used on decorative items surface finishing such as game handle, mouse, hair dryer, pen and electronic devices etc. Unlike those traditional coatings, there're specific process of rubber coating application. Here we'll provide detailed guides how to handle the process in professional way. Soft touch coating properties Test Item Method Common Advance Adhesion 1MM² Cross-Cut 100/100 100/100 Hardness Mitsubishi Pencil HB 1H Hand sweat resistance By hand 48 Hr no change 96 Hr no change Alcohol Test 99.7% Alcohol wiping ≥100 200 Abrasion resistance 500g press 200S no change 400S no change Humidity resistance 40℃*98%RH*240H No change No change Heat resistance (-30℃*2h~60℃*2h)*40S No change No change Shampoo 50% 200S no change…

Infrared curing technology applies radiant energy to the part surface by direct transmission from an emitter. Infrared heats what needs to be heated, not the surrounding air, taking less time and energy to do the job. Infrared can cure a variety of finishing applications, from oddly shaped objects to demanding substrates and difficult coatings, for liquid or powder. Electric infrared oven provides modular design, has been engineered for use with all coating types and can be configured to meet all parts sizes and shapes. It's available in a full range of efficient wave length control for rapid, uniform heat up and accurate input temperature control. Either for preheat or flash off in painting line system, it's particularly effective where increased line speeds and multiple control zones are required to achieve…

Comparing to those crucial electric components, tube is not a seriously concerned part for spray painting system configuration. However, a lot of people are still in puzzle when selecting, such as how to choose the type of tube between air and paint. Incorrect selection will bring direct problem of high efficient spraying and maintenance. Here we will take a comprehensive look at how to choose a tube and explain the difference between a paint and air tube. In spray painting industry we mainly use the following 3 types tubes: PU air tube: made by high-resilience polyurethane material, it comes with excellent soft properties and usually used for air tube connection. PE tube: corrosion-resistance, the material is harder than PU. Double layer tube: the outer material is PU and inner Teflon,…

Coatings are accompanied by various dangerous and harmful elements whether during handling or application. Paints may contain hazardous substances therefore classified as dangerous goods. In the process of application, contact or accidental ingestion may cause injury and disease. These hazardous substances also include thinners, degreasers, paint strippers and dust from surface preparation. The main hazards during painting operations are fire and explosion, followed by the hazards posed by the equipment used, electricity, pressurized paint, heavy paint containers and noise. Harmful materials Hazardous substances include paints, thinners, cleaning agent, degreasers, paint strippers, and products used for surface preparation. Exposure to these harmful substances may cause short-term or long-term health issues. Short-term issues include irritant dermatitis; skin and eye burns; vomiting; nose, throat, and lung irritation; headache, dizziness, fatigue. Long-term effects such…

In order to make the metal surface better or for specific application, we always need to spray painting. According to the different properties of different metal pieces, the selection of surface coating and cleaning process is also different. Following we will explain the suggested pretreatment solutions for steel, galvanized steel , aluminum and other soft metals as well as alloy steel. 1- Steel The most effective way to clean unpainted steel is by solvent cleaning or steam cleaning after blasting. Actually according to SSPC standards, it requires solvent cleaning priorior blasting. Sandblasting is recommended for cleaning damaged areas. Water type sandblasting is good option where dry blasting is not acceptable. 2 - Galvanized steel Recommended cleaning methods for galvanized steel vary depending on surface conditions. Simple solvent cleaning of new…

Pneumatic spray guns are generall available as high-pressure and low-pressure spray guns according to air consumption. Usually, we use 0.2Mpa to judge whether the spray gun is a high-pressure or a low-pressure model. High-pressure spray gun: effective air pressure is about 0.4-0.5Mpa, it is the air pressure range of general pneumatic spray guns. It's a relative term to low pressure guns. The main feature is its strong atomization ability. It's able to quickly spray over products in different industries at large area which will greatly improve our work efficiency. But the big weakness is high rate consumption of coating. Low-pressure spray gun: As the name tells, it's able to atomize the paint well under low air pressure condition. The shinning point is there's no bounce back paint due to high…

Photo-catalyst paint or known as self cleaning paint is a special coating on building glass or ceramic production. This coating can create a super-hydrophilic glass surface, lubricate the glass when it rains, and take away contaminants such as dust through the sliding of the water film, it also has anti-fog and antibacterial effects. Once the glass or ceramic is painted by this type coating, there is no need for regular cleaning by workers. The photo-catalyst coating is great in performance but it's not easy to apply well on glass. We need either a professional technician or use a pre-programmed robot to spray properly for mass production purpose. Following is the coating spraying requirements To spray photo-catalyst coating perfectly under mass production, it's normally by conveyorised automatic painting system. One set…

Under some specific spray painting area such as polyurea and glue application, the liquid viscocity is quite high. The traditional pneumatic paint pump is not workable, especially when the paint or glue will be a problem of cleaning. Thus for such liquid spraying, we normally suggest pressurized pot or airless pump. Here we will introduce one advance choice for glue spraying - Timmer glue pump. Timmer glue pump is a piston pump with inside electric heater and control. liquid glue can be steadily supplied with digital displaying on control panel. As long as compressed air is powered in, glue can be delivered via pipelines. Fluid rate can be easily adjusted by valve. This Timmer-PTI-D2 glue pump specification as follows. General properties Drive Pneumatic - self suction Height capacity ≈2mWS (20…

Coating is a crucial stage of pipes for long life cycle. Especially under some special applications like gas and liquid transportation, it has special treatment requirements. Following we briefly introduce the popular five solutions used in pipe production industry. 1- Dry coating It's mostly used for pipe inside coating. Means the solvent must be fast drying. Under this application, air pressure is relatively high while paint volume is small and wet rate is high. After spraying, the paint will dry fastly. This is regularly for base coating and metallic coating. 2- Wet coating It's the opposite of dry coating. The solvent will dry slowly under low air pressure and high volume paint rate application. It requires curing in dryer. 3- Wet on wet coating Means to apply coating without waiting…